CMC Rogowski Coil | High Accuracy AC Current Sensor

Non‑Intrusive, High‑Performance AC Current Sensor

The CMC Rogowski AC current probes for measuring HF Common Mode Currents in VFDs / VSDs and bearing spark erosion

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CMC Rogowski Coil Current Probes

Description

Variable Frequency Drives (VSDs) used to control AC motors can produce large high frequency voltages that may appear on the machine shaft. These voltages are the result of capacitive coupling of the applied PWM voltage to the motor windings. The voltages on the shaft can cause a flow of arcing currents through the motor bearings to ground.

The discharging currents, or bearing spark erosion current, can cause heating and even melting of the surface of the bearing raceways. The damage caused by bearing currents can lead to premature failure of the motor drive as well as costly maintenance and down time.

Powertek has developed a flexible, clip-around, current probe to measure these high frequency common mode currents which flow through a motor to ground via the bearings in large AC drive systems. The probe is a modified version of our highly successful, industry leading, CWT range of Rogowski current sensors.

The CMC current probe is an important tool for identifying the presence and severity of bearing spark erosion currents and common mode currents in large motor drives. It is designed for use by experienced personnel with knowledge of AC drive systems. Once identified, the CMC probe will give an engineer a reference measurement which can be used to evaluate the effectiveness of steps taken to mitigate against bearing currents.

Selection table

Selection Table for CMC On Current Probes

CWT Mini Rogowski Coil Specifications
Model Sensitivity
(mV/A)
Peak current
(A)
Noise max
mV p-p
LF (-3dB)
bandwidth
(kHz)
Typical LF (<1%)
bandwidth
(kHz)
Peak di/dt
(kA/uS)
HF (-3dB) bandwidth
(MHz)
1000mm coil length
CMC015 200.0 37.5 4.0 19.0 50.0 4.0 11.0
CMC03 100.0 75.0 4.0 6.0 15.0 8.0 13.0
CMC06 50.0 150.0 4.0 1.9 5.0 16.0 14.0

*1Distributed around the fL (3dB) bandwidth.

*2The high frequency bandwidth is in part dependent on coil length. Contact Powertek for other coil lengths

Specification:

CMC Rogowski AC current Coil
Peak Current 10Apk to 150Apk
Output ±7.5Vpk
High Frequency Bandwidth (-3dB) up to 14MHz (CMC06 | 1000mm coil)
Low Frequency Bandwidth (-3dB) Varies with model type (Refer Datasheet)
Accuracy Calibrated to ±0.5% with conductor central in the Rogowski loop
Typical variation with conductor position ±0.3% of reading
DC Offset ±3mV max at 25°C
di/dt Ratings Absolute max. 70kA/us (peak)
1.5kA/us (rms)
Operating Temprature Range 0°C to +40°C (Integrator Elctronics)
-20°C to +90°C (Coil and Cable)
Coil lengths 500, 700 or 100mm (custom lengths available)
Coil Thickness 8.5mm max
Peak Coil Insulation 10kVpk
Cable Length (coil to integrator) 2.5 or 4m (custom length available)
Power Supply Option 'B': 1.5V Alkline Battery (selectable)
Option 'R': Rechargeable NiMH Battery (selectable) with on-board trickle charge circuitry
plus default : 1.3mm socket for 12V (±10%) DC input
Output Load ≥100.0kohm (For rated accuracy)
Dimensions(H x W x D) 183mm x 93mm x 32mm
7.2in x 3.6in x 1.2in
cmc lf graph
Low Frequency Characteristics

The low frequency bandwidth is set to attenuate any large fundamental frequency currents and magnetic fields. The CMC06 integrator has a gain of typically -90dB at 50Hz, this means that if there is a 100Arms, 50Hz current passing through the coil the output of the CMC will be <0.2mVrms.



cmc hf graph
High Frequency Characteristics
The high frequency bandwidth of the CMC current probe is determined by the coil length, the cable length and the integrator design. The high frequency bandwidth for each model is quoted for a 2.5m cable and a 1000mm coil in the specification table.
Typical High Frequency Response (Model CMC06 -- 50mV/A)
Showing the variation of HF performance with coil length, 500mm coil up to 5000mm coil



cmc lf graph

Noise Characteristics
The low noise integrator design allows better measurement accuracy of high frequency currents and enables a wide dynamic measurement range.
Typical noise – Model CMC03
Ch1 - CMC03/B/2.5/1000
Peak current range 75A, Sensitivity 100mV/A) Time base 2ms/div



cmc lf graph

Delay Characteristics
The trace shows the CMC03 measuring a 2MHz sinusoidal current source compared with a traceable coaxial shunt measurement of the same current. There is a delay between the actual current and the output of the CMC which is predictable and is determined by the coil and cable length as well as the integrator design. The predicted delay for the CMC03B/2.5/1000 is 35ns.
2MHz damped sinusoidal current 16Apk
Ch1
CMC03/B/2.5/1000 (Peak current 75A, Sens. 100mV/A)
Ch2
Co-ax shunt 2GHz Timebase 200ns/div

Ordering

Ordering
Model: Power Option:
B-Battery /
R-Rechargeable
Cable length (m) Coil circumference (mm)
Description: 150A, 50mV/A, 4 AA Batteries, ac adapter, 2.5m cable from coil to integrator, 1000mm circumference coil CMC06 B 2.5 1000
Description: 75A, 100mV/A, 4 AA rechargeable Batteries, ac adapter, 12-24Vdc input, 2m cable from coil to integrator, 1000mm circumference coil CMC03 R 2 1000

All CMC units are supplied with bnc-bnc cable, 12-24Vdc input, 4 AA batteries(selected from B or R ), power adapter, user manual, calibration certificate and carry case.

If you have any queries regarding the CMC or require specifications outside our standard ranges please do not hesitate to contact us.

Data sheets

Powertek specializes in the design and manufacture of electrical power, voltage and current measuring instrumentation
Contact Powertek today